Recent projects | Prime Power

Reduction of time in the development of special batteries for Asian equipment

Challenges

Our automotive manufacturer client requested the design and development of a special 70AH cell that would accommodate to the lowest height in the eastern industry, as the American brands were not suitable for their equipment from China.

Our solution and results

We provided a customized model taking into account the needs and specifications of the Asian market.

These new design models provided excellent results and great performance during operation.

Custom lithium batteries for luxury car maker

Challenges

Our client, a company belonging to the automotive industry with a highly demanding operation, required a special high-efficiency model.

Our solution and results

A special lithium model was made for them and we carried out tests obtaining excellent results:
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- High loading speeds
- Great effectiveness and performance of our batteries

Lithium technology has shown great growth and its adoption is increasing in all areas of the industry.

Battery extraction system for a Maquiladora

Battery extraction system for a US company Maquiladora

Challenges

This expanding maquiladora company required a space for recharging and exchanging its batteries in the new plant.

Our solution and results

We installed a battery exchanger system with the following features:
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- Two-position vacuum extraction arms
- Rail mounted on-board operator
- Single level
- Two rows of roller beds on the sides of the carriage rail
- Ability to exchange 60 batteries

Custom design for European special equipment

Challenges

This client in the shoe manufacturing business requested the assembly of this model of special batteries due to its special needs. This represented a problem for the distributors of the brand.

Our solution and results

In conjunction with the client's representative in the USA, the brand's distributors in Mexico were contacted to offer them our batteries and shorten their delivery times.

Battery renewal by studying the condition of each batch battery

Battery renewal by studying the condition of each battery

Challenges

This supplier of heavy construction and spare parts machinery wanted to renew its battery lots, but lacked knowledge of the exact status of all those used in its rental equipment.

Our solution and results

We help them by evaluating the capacity of each element and replacing those that do not meet the market's required capacity.
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In the end, a renewal of its entire fleet was carried out, allowing them to provide reliable equipment that works at its maximum capacity.

Increasing storage space with a high-tech lithium battery.

Challenges

This wholesale grocery customer wanted to streamline their battery performance and operation, in order to decrease:

- Dead times generated by battery replacement
- Unnecessary transfers to the battery room

Our solution and results

We carried out a study of the operation and consumption of amperage in their current equipment, to design a customized solution.

We manufactured lithium cell batteries with the necessary charging amperage for continuous operation at 95% efficiency, and thanks to this:

- They considerably cut their routes and dead times
- Increased percentage of completed orders

Redesign of battery isolation system with electronic forklift

Challenges

Our client, supplier of cranes and forklifts, had constant failures in the operation display of their forklifts, with changing and blurred numbers that made the obtained data unreliable.

The company's technical personnel reported finding voltage in the chassis area and in the rest of the forklifts.

Our solution and results

We carried out a study and assessment for several days, concluding that this was generated by a bad operation by the user during the washing and cleaning of the battery.

We provided a solution by plasticizing the battery tray, having good results and definitively solving the problem.

Only national manufacturers in tender with multinational with the best service

International bidding proposal as the only Mexican unique battery manufacturer

Challenges

One of the main and largest commercial groups in the country, which occupies the first places of consumption of batteries in Mexico, launched a bidding process to evaluate the performance of its current batteries seeking to optimize the cost / benefit.

Our solution and results

In this project we competed with large companies in the industry in a national evaluation (performance test).

We developed 15 batteries for a 3-month trial period in equipment in full-time operation to evaluate their performance, obtaining highly satisfactory results in terms of service, time response and overall performance.

We were the first to respond in this project, managing to deliver a solution with custom-made batteries in 3 weeks. Final evaluation concludes we are on the top efficient performers as a brand.

Solution with monitoring and hydration system for food producer

Solution with monitoring and watering system for food producer

Challenges

Our client in the food industry required reliable information monitoring of the status of their batteries to hydrate them at the ideal time and prevent any kind of equipment failure during daily operation.

This sale came from a technical training that we provided, where the client approached us to request a complete solution kit.

Our solution and results

As a result of working in synergy with the client, we provided 3 complete kits with 6 high-capacity Prime Power batteries equipped with BMUPRO monitoring systems, BFS hydration systems, and high-efficiency chargers.

This allowed the user to keep a timely review of the performance of their equipment and ensure maximum efficiency in their operations.

Quick charge system to manage one battery for every 24 hours in machinery dealer

Challenges

This leading supplier of machinery and spare parts for the automotive industry had a strict security system in its plant, so it wanted to avoid changing batteries at its facilities at all costs due to personnel safety issues.
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Another big challenge was that they were looking to have a power system for their electric forklifts that would allow them to have only one battery per equipment for the three 8-hour shifts, 7 days a week.

Our solution and results

We performed a detailed analysis to measure and assess the amount of energy required by their equipment to carry material in their different plant operations.

We concluded that the best option was to carry out a complete fast charge system to manage one battery for every 24 hours in machinery dealer.

We delivered a complete system that includes specially designed batteries, high frequency chargers, and monitoring.

A key factor for the success of this project was having accurate feedback and precise data at the time to provide a low cost of operation with our batteries.